Whelen Lights

Wiring Loom

Wire Harness Assembly

A Cable harness, commonly used in construction machinery and cars, is a string of cables and/or wires which are used to transmit information or energy. These harnesses, also known as a cable assembly, wiring loom, wiring harness or wiring assembly, provide several advantages over the use of loose cables and wires. Aircraft, for example, contain lengths of wires measuring over kilometres in length and through binding these wires together (using cable ties, clamps, electrical tape or a combination of other means) into a wire/cable harness, these cables can be secured and protected against damage caused to them by vibrations and moisture. Also, if these wires are constricted into a non-flexible bundle, the risk of a short is reduced, as is the installation time (as the installer only has to install one harness) and if the wires are bound into a fire-resistant sleeve, the risk of fire is greatly reduced.
How are wire harnesses produced?
 Typically, Cable harnesses are designed according to geometric and electrical requirements. A diagram is then provided for the preparation and assembly. The wires are first cut to the desired length, usually using a specially designed for the purpose, then the ends of the wires are stripped to expose the core of the wires, which are then fitted with any required terminals and connector housings. Next, the cables are assembled and clamped together on a special workbench, or onto a pin board in accordance to the design specification, to form the cable harness. Then any required protective sleeves, extruded yarn or conduit, are fitted and the harness is ready to be fitted directly in the vehicle or shipped.
 Although the majority of production nowadays is automated, cable harnesses tend to be manufactured manually because of the many different and intricate processes involved, such as routing wires through sleeves, inserting one sleeve into another and fastening strands with tape, clamps or cable ties. Although such processes can be learned quickly without the need for qualifications, it is clearly difficult for these processes to become automated in the foreseeable future.
 

About the Author

Natalie Eastaugh is the Internet Marketing Specialist for JDRWebsites.co.uk If you wish to find out more on wire harness assembly as well as information about Itel Electronics, go to www.itelelectonics.co.uk

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